Morgan Advanced Materials Announces Reliable Materials for Heat Shields for Wide-Ranging Applications
07/23/2015 - Morgan Advanced Materials (Morgan) announces the availability of materials for heat shields produced by its Thermal Ceramics business, which are used in highly demanding environments in industrial applications like iron and steel and transportation applications such as aerospace, marine and automotive.
Materials for heat shields range from high temperature ceramic fiber materials to microporous insulation, allowing them to be customized to each customer’s unique application needs. The benefits provided by these high temperature insulation materials include: exceptional durability, low thermal conductivity, and light weight, all while maintaining high standards of product performance.
The Min-K® microporous insulation products are frequently specified as the material of choice for flight data recorders in markets from aerospace to rail. This lightweight material has the lowest thermal conductivity on the market and has been specially designed for this application. Morgan’s low bio-persistent AES Superwool® fibers or the RCF Kaowool® fiber blankets and papers are often used in automotive applications for thermal management and noise reduction encapsulated in aluminum foil or other alloy and textile cloths. Industrial applications also use high temperature insulating Superwool, Kaowool, Cerafiber® or Denka® fiber blankets as heat shields in iron and steel, power generation and petrochemical applications.
Heat shields manufactured by Morgan are available as: shell, flexible, rigid box, or integrated technology, allowing engineers to best fit products to an application’s specific needs. The heat shields core materials range from low bio-persistent Superwool® fiber and Denka Polycrystalline fiber, to Min-K® or WDS® microporous insulation. The physical and thermal properties of these materials are maintained with any selected custom encapsulation. Morgan’s engineering team works with customers to identify and develop a solution for each heat shield application, with temperature classifications up to 2500°F.
All encapsulation materials used in Morgan’s heat shields are proven successful as thermal barriers in real-world applications. In industrial applications where access for maintenance may be required, like exhaust manifolds or valve and pipe fittings, flexible and shell technologies offer ideal solutions. The same flexible and shell technologies are also ideal for aerospace thrust reverser and automotive catalytic converter applications. The flexible encapsulation solution provides a fully flexible, lightweight jacket that is easy to fit to intricate shapes and remove as required. Shell technology, comprised of a stainless steel encapsulation heat shield, is slim, easy to fit, and easy to remove, making them perfect for applications where preventing contact with the encapsulated material is preferred.
In contrast to the flexibility of the shell and flexible technologies, the Rigid Box technology, made from 1mm or 5mm stainless steel, is particularly well suited to extreme conditions requiring a rigid thermal barrier, such as those in marine applications. The Rigid Box technology heat shield requires no tooling, and has been test-approved and acceptable for use with jet and hydrocarbon fire. Rigid Box products are custom made to match the unique application requirements.
Morgan Advanced Materials is a global materials engineering company which designs and manufactures a wide range of high specification products with extraordinary properties, across multiple sectors and geographies. From an extensive range of advanced materials we produce components, assemblies and systems that deliver significantly enhanced performance for our customers’ products and processes. Our engineered solutions are produced to very high tolerances and many are designed for use in extreme environments. The Company thrives on breakthrough innovation. Our materials scientists and applications engineers work in close collaboration with customers to create outstanding, highly differentiated products that perform more efficiently, more reliably and for longer.
Morgan Thermal Ceramics is a business of Morgan Advanced Materials, which has more than 9,000 employees across 50 countries serving specialist markets in the energy, transport, healthcare, electronics, security and defense, petrochemical and industrial sectors. Morgan Advanced Materials (MGAM) is listed on the London Stock Exchange in the engineering sector. For more information on Morgan Advanced Materials visit www.morganadvancedmaterials.com.
The Min-K® microporous insulation products are frequently specified as the material of choice for flight data recorders in markets from aerospace to rail. This lightweight material has the lowest thermal conductivity on the market and has been specially designed for this application. Morgan’s low bio-persistent AES Superwool® fibers or the RCF Kaowool® fiber blankets and papers are often used in automotive applications for thermal management and noise reduction encapsulated in aluminum foil or other alloy and textile cloths. Industrial applications also use high temperature insulating Superwool, Kaowool, Cerafiber® or Denka® fiber blankets as heat shields in iron and steel, power generation and petrochemical applications.
Heat shields manufactured by Morgan are available as: shell, flexible, rigid box, or integrated technology, allowing engineers to best fit products to an application’s specific needs. The heat shields core materials range from low bio-persistent Superwool® fiber and Denka Polycrystalline fiber, to Min-K® or WDS® microporous insulation. The physical and thermal properties of these materials are maintained with any selected custom encapsulation. Morgan’s engineering team works with customers to identify and develop a solution for each heat shield application, with temperature classifications up to 2500°F.
All encapsulation materials used in Morgan’s heat shields are proven successful as thermal barriers in real-world applications. In industrial applications where access for maintenance may be required, like exhaust manifolds or valve and pipe fittings, flexible and shell technologies offer ideal solutions. The same flexible and shell technologies are also ideal for aerospace thrust reverser and automotive catalytic converter applications. The flexible encapsulation solution provides a fully flexible, lightweight jacket that is easy to fit to intricate shapes and remove as required. Shell technology, comprised of a stainless steel encapsulation heat shield, is slim, easy to fit, and easy to remove, making them perfect for applications where preventing contact with the encapsulated material is preferred.
In contrast to the flexibility of the shell and flexible technologies, the Rigid Box technology, made from 1mm or 5mm stainless steel, is particularly well suited to extreme conditions requiring a rigid thermal barrier, such as those in marine applications. The Rigid Box technology heat shield requires no tooling, and has been test-approved and acceptable for use with jet and hydrocarbon fire. Rigid Box products are custom made to match the unique application requirements.
Morgan Advanced Materials is a global materials engineering company which designs and manufactures a wide range of high specification products with extraordinary properties, across multiple sectors and geographies. From an extensive range of advanced materials we produce components, assemblies and systems that deliver significantly enhanced performance for our customers’ products and processes. Our engineered solutions are produced to very high tolerances and many are designed for use in extreme environments. The Company thrives on breakthrough innovation. Our materials scientists and applications engineers work in close collaboration with customers to create outstanding, highly differentiated products that perform more efficiently, more reliably and for longer.
Morgan Thermal Ceramics is a business of Morgan Advanced Materials, which has more than 9,000 employees across 50 countries serving specialist markets in the energy, transport, healthcare, electronics, security and defense, petrochemical and industrial sectors. Morgan Advanced Materials (MGAM) is listed on the London Stock Exchange in the engineering sector. For more information on Morgan Advanced Materials visit www.morganadvancedmaterials.com.
