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It Costs More To Fix Ford's Aluminum F-150 Than The Steel Version, Says Insurance Institute

In a crash test, engineers crashed the front left corner of an aluminum F-150 into the right rear corner of a steel F-150 on a 15 percent overlap. Engineers then reversed the setup, crashing the steel truck into the aluminum version.

The trucks were then sent off to a Ford dealership for repairs. The total bill for the aluminum F-150 was $8,885. The cost to repair the steel pickup was $7,034, according to the institute.

The institute said that extra time needed to repair the aluminum body accounted for a higher price to fix frontal damage, while higher parts costs pushed up the repair bill for the rear damage.

"From a simple bolt-on parts replacement to a more-involved removal and installation of entire body panels, fixing the aluminum F-150 is more expensive than repairing a steel-body F-150," said David Zuby, IIHS chief research officer said in a statement.

Ford, however, disagreed with the findings.

"Ford does not agree with the reparability costs and findings by IIHS and other stunts," the company said in a statement to Automotive News.  

"Ford’s view is based on real-world accident repair data. In fact, real-world repair costs on the new 2015 Ford F-150 average $869 less than last year’s F-150 model, according to Assured Performance, an independent body shop certification company that works with leading automakers.

"Insurance companies also agree with the new F-150’s repair costs -- with both Allstate and State Farm saying insurance costs for the new F-150 will remain comparable with 2014 models."

More details about the test are available here. Automotive News also has more about the test and its findings here.