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Abakan's CermaClad™ Pipe Manufacturing Technology Wins AMM Steel Excellence Award

Abakan’s CermaClad clad pipe manufacturing technology won this highly prestigious award as it delivers up to two orders of magnitude higher productivity, outstanding mechanical and metallurgical properties in the final product, and a host of other high value benefits such as ease in inspection, reeling, and installation of clad pipes. CermaClad technology uses a high intensity plasma arc lamp to rapidly melt, fuse, and metallurgically bond corrosion-resistant (CRA) and wear-resistant materials to metal substrates, including pipes. The technology addresses the large and increasing demand-supply gap for corrosion resistant alloy (CRA) clad pipes in general, and more importantly, it addresses the huge demand for large-diameter and thick-walled CRA clad pipes, which are extremely difficult to manufacture, inspect, reel, and install using existing technologies.
“This latest award further validates the significant impact that our CermaClad technology can have on improving production times, quality, cost efficiencies, and deepwater installation of clad pipes, greatly benefiting the rapidly growing $4 billion metal cladding industry,” said Robert Miller, CEO of Abakan. “The global oil and gas capital expenditure is increasing at the rate of 15–20% a year, expected to be US$1.2 trillion in 2013. The trend of increasing capital expenditure is expected to continue for the foreseeable future, especially driven by reserves that are more corrosive, hotter, deeper, and farther away from the shore. Almost 40% of the US$1.2 trillion capital expenditure will be directed towards deepwater pipelines of which clad pipes for risers and flowlines constitute a significant portion; and that makes our CermaClad™ CRA clad pipe vital for production from these reserves.”
This April, MesoCoat commissioned its first large-scale CermaClad manufacturing facility in Euclid, Ohio. This plant will serve as a critical pathfinder for full qualification and market entry of 12-meter CermaClad seamless clad pipes. In addition to the Euclid plant, MesoCoat is currently planning to build an additional four-line facility in Brazil.
In its fourth year, the American Metals Market (AMM) Awards for Steel Excellence recognize processes, products and business developments that have made a profound impact on the steel industry. Each year, an independent panel of industry experts submits nominations, and this year there were a record number of nominations for this highly prestigious award. AMM has provided subscribers with the latest metal industry information, news and pricing since 1882 and is a sister publication to London-based Metal Bulletin and a subsidiary of international publishing group Euromoney Institutional Investor.

Abakan develops, manufactures, and markets advanced nanocomposite materials, innovative fabricated metal products and highly engineered metal composites for applications in the oil and gas, petrochemical, mining, aerospace and defense, energy, infrastructure and processing industries. Abakan’s technology portfolio currently includes high-speed, large-area metal cladding technology; long-life nanocomposite anti-corrosion and-wear coating materials; and high-strength, lightweight metal composites. Abakan's products have demonstrated longer life, higher productivity and extremely high strength-to-weight ratios compared to competing technologies. The Abakan group of companies has been honored by The Wall Street Journal for being the #1 Manufacturing Innovation across the globe, by Forbes as the #1 Most Promising Material Science Company in the United States and has received numerous other trade, industry and technology awards including five R&D 100 Awards and a Technology Innovation Award from the National Institute of Standards and Technology. Over $50 million has been invested in product development and testing by federal agencies, national labs and our companies in order to deliver products that offer improved performance over the current state of art. Abakan has successfully introduced its metal coatings for metal asset protection and life-extension in the oil and gas and mining industries, and is currently focusing on the scale-up and commercialization of its highly disruptive metal cladding products for the oil and gas, oil sands, mining and chemical industries. Abakan currently operates from multiple locations in United States and Canada, and intends to expand global operations in South America, Canada, the Middle East, and the Asia-Pacific.